Improve Industrial Composites Using Reliable Sensing Technology

RVmagnetics’ industrial demonstration kit enables test custom proof-of-concepts in-house

What if your composite structures could talk revealing temperature shifts, internal pressure points, or early signs of failure, all contactlessly and in real time?

At RVmagnetics, we’ve made that possible.

Our ultra-thin up to 8-micron microwire sensors, thinner than a human hair, are redefining what’s possible in automotive, mechanical and manufacturing engineering. Embedded directly into composite materials with zero strength loss, they provide real-time insights into structural health from delamination and microcracks to vibration and temperature monitoring even in the most extreme environments.

Built for the Demands of Engineering

Traditional non-destructive testing methods can’t always provide live feedback, and legacy sensors often weaken materials or fail under extreme conditions. That’s why RVmagnetics developed microwires that integrate seamlessly into composites enabling contactless, continuous monitoring across electric motors, batteries, mechanical parts.

Introducing the RVmagnetics Industrial Demonstrator

Our latest innovation — the Industrial Demonstrator — transforms sensing from a lab concept into a practical experimentation platform. Developed with electronics, it allows, OEMs, and tier-1 suppliers to build and test custom proof-of-concepts in-house.

Using 3D printed composite samples it is possible to showcase real-time measurement of pressure, temperature, vibration, and position through embedded microwires.

The Demonstration Kit will include:

  • a full data acquisition system,
  • integrated sensing head for calibrated systems,
  • external sensing head for your testing,
  • and optional wireless tablet interface, letting you explore sensing in your own operational conditions.

From Demonstration to Deployment

This is more than a demo, it’s a gateway to the next generation of smart materials.
Our microwire sensing demonstrator is ready for certification with export controls and planned for deployment in late 2025. The same core technology is being validated for cryogenic to 500 °C conditions, radiation exposure, and manufacturing processes ensuring reliability from orbit to battlefield.

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